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Posted by Keith in Washington [24.41.55.59] on Monday, November 26, 2012 at 15:49:23 :
In Reply to: Transfer case hand lever bushing WC-12 posted by Dozerman51 [108.235.117.172] on Monday, November 26, 2012 at 15:39:37 :
Look at the shaft it is mounted to. They can wear badly. You can replace the shaft by grinding the weld off and then weld in a new one. I had this done. I also put compression (wavy) washers on the shaft when mounting the levers to reduce some rattle. You can have any shop remove the bushing and press in a new one and ream it to the correct diameter.
I believe that the shaft is 3/4". You can make a new shaft. The hardest part is to drill the cotter pin hole if you do not have access to a drill press.
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