Use the thrust washer to temporarily hold the brushes back.

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Posted by chriscase on Saturday, August 30, 2008 at 09:32:07 :

In Reply to: Starter overhaul question posted by D Sherman on Saturday, August 30, 2008 at 00:59:33 :

Assemble the end plate with the thrust washer holding the brushes back. Then when the rotor is pushed in, the commutator gets between the brushes and pushes the thrust washer back, and SNAP, the bushes pop home.

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Great idea! - D Sherman 12:16:08 08/30/2008

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