Tired of rattling and banging transfer case levers?


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Posted by JohnS on Sunday, October 01, 2006 at 12:18PM :

Any interest in exchanging or sending me yours for refurbishing? I have developed a simple set of tools for the process. First I replace the shaft that the levers fit on with a new one made from 4340 steel.Then drive the bushings in the levers, ream and hone them to a nice fit. The key to the refurb is the shaft they are usually worn badly for some reason. Simply replacing the bushings will not cure the rattles. I just finished refurbishing my third set of transfercase shift levers. My son said that I should call the venture John's Lever Exchange,you know like Ray's Music Exchange in the Blue's Brothers movie. Let me know what you think i will work up a cost?




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